Energy Savings >> Combustion Efficiency and Burner Fine Tuning

We are constantly amazed at how few service providers use a combustion analyzer when servicing heating equipment. An analyzer is an essential tool when adjusting air/fuel mixtures to achieve peak efficiency. It also reduces the risk of having high levels of carbon monoxide (CO) in the exhaust gasses-CO is a very real and dangerous threat. By simply setting up a burner with a combustion analyzer, savings of up to 5% can be achieved. Below are combustion analyzer printouts showing a before and after comparison of combustion efficiency. They also note the reduction in CO emissions. Savings are immediate and a return on investment (ROI) can be achieved within hours in larger plants.

The printouts below show combustion readings of a burner firing at five different rates (10%, 25%, 50%, 75% and 100%): the first is before the boiler has been adjusted with a combustion analyzer, the second is after.

As one can see by the underlined efficiency readings, the efficiency of the boiler has increased after setting up with a combustion analyzer. Further savings in energy can be achieved through PID controls. Read more...



 

 
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